Churchill & Smith uses American made patented pocketed spring coils and hand forged steel. The pocketed spring coils are used in our mattresses and provides superior support and comfort. The hand forged steel is a heavy duty thick gauge steel that we use in the various structural components of our mattresses and beds. It gives us the custom fabrication we needed in order to provide a superior long lasting product.
Why We Use It...
Churchill & Smith uses pocketed spring coils because they produce an exceptionally comfortable and supportive mattress. However not all coils are the same and we only use the top of the line. The coils we use in our mattresses are exceptional due to the patented manufacturing process that ensures quality, comfort, and consistency in every single pocket spring. The patented pocket spring creates a strong and stable inner-spring that is as comfortable as it is easy to handle in the fabrication process.
Due to the patented manufacturing process, the possibility of leaning coils has been eliminated which results in a consistent feel and a first class support system. The Belted Pocket Spring Technology in which 4 coils are banded together by the center seam, creating a QuadCoil module, ensuring no leaning coils and maximum function of each coil. The patented pocket coil manufacturing system also eliminates the need to turn the coil in its pocket during the manufacturing process which reduces the stress on the non-woven fabric that encases the coil. This system creates a center closing seam which eliminates false loft crated by the top seam in conventional pocket coil construction.
How We Use It...
Our skilled artisans place our specialty pocketed spring coils in a unique custom zoning pattern. Based upon 27 years of experience we have mastered a custom zoning configuration which provides unparalleled support and comfort to all body parts.
Churchill & Smith utilizes hand forged steel made here in America. We only use heavy gauge hand forged steel for the brackets, moldings, encasing, and other structural components in our mattresses, box springs and bed frames. Combined with precision engineering, our hand forged steel provides exceptional integrity and longevity backed by a lifetime guarantee